Reduce Defects, Scrap, Waste or Give-Away
WinSPC customers report they reduce manufacturing scrap, waste, defects or rework by up to 50 percent using real-time SPC.
WinSPC allows shop-floor operators to monitor product and process quality in real-time, so they are better able to
detect, correct, and prevent process variation that causes defects. In addition to reducing scrap, our customers tell
us that real-time SPC allows them to:
- Improve manufacturing yield
- Increase uptime, capacity and throughput
- Meet FDA, ISO and TS regulatory requirements
- Increase customer satisfaction
- Reduce manufacturing costs
How a $5 Billion Manufacturer of Indoor Comfort Systems Reduced Scrap
by 50 percent and Continues to 'hold onto its gain' using WinSPC and Six Sigma
Manufacturing the highest quality refrigerant coils for a variety of cooling systems had traditionally created a
costly amount of scrap coils, copper and aluminum during the manufacturing process, as the quality assurance process
was primarily completed after parts had been manufactured. By the time a faulty part was produced, it was too late. To
achieve higher product yield and profitability, the company turned to Six Sigma and real-time SPC to build quality control
into the manufacturing process.
By using Six Sigma methodologies and incorporating real-time SPC into the manufacturing process, the company was able to
diagnose and correct process errors before scrap was produced. The company reported a reduced scrap rate of fifty percent
and a return on the software investment within four months.
How WinSPC can help you reduce your manufacturing scrap, waste and give-away
- Chart, control and monitor real-time processes with control charts
- Sound alarms or alert operators and managers when processes require corrective action
- Empower operators to take immediate corrective action , or trigger auto-corrective actions
- Give managers a real-time, birds-eye view of all your manufacturing processes
- Give your quality team the real-time data and Six Sigma analysis tools to define, measure, analyse, improve and control your process faster than ever before
- Give your operators and managers the tools to sustain and control the gains of Six Sigma
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